The U-Pack SCG2 is a manual label application and camera inspect Pack By Layer (PBL) aggregation module that provides no tools, quick change over and adjustable solution to the multi-line packaging industry’s needs.

The U-Pack SCG2 offers a viable option for the entire pharmaceutical industry, including the CMOs. Ultimate Solutions and Systech have defined, integrated, and tested this unit to provide fast delivery, reduce deployment risks and control in-project engineering costs. This solution has an integrated user interface that allows the user to navigate the Systech and machine controls alarms from the same environment.

Applications:
Bottle, carton or bundle aggregation to shipper

Products:
Shippers of bottles, cartons or bundles with visible top codes to be aggregated to the shipper label

• Portable compact design
• Top hood over the machine to minimize room light impact in the aggregation process
• Visible alarms
• Interface access levels
• Serialization ready
• Ergonomically designed

• Length : 1593.85mm (62 3/4")
• Depth: 1536.70mm ( 60 1/2")
• Height : 2308.23mm ( 90 7/8")

• Case Dimensions: L(dimension parallel to movement)-W-H
• Min: 152.4mm x 152.4mm x 304.8mm (6" x 6" x 12")
• Max: 406mm x 406mm x 304.8mm (16" x 16" x 12")

• Data Matrix Minimum Module Size: 0.25 x 0.25 mm
• Data Matrix Symbol Size: 16x16 to 26x26
• 1D Barcode Thin-Bar Width (min): 0.167 mm
• Text character height: 1.30 mm

Label Inspection Specifications

• Left case label orientation
• Data Matrix Minimum Module Size: 0.50 x 0.50mm
• Data Matrix Symbol Size: 16x16 to 26x26
• 1D Barcode Thin-Bar Width (min): 0.20 mm

• Voltage: 120 VAC ±10%
• Phase: 1
• Frequency: 60 Hz
• Amps: 15 amps
• Noise: < 75 DB

• Stainless steel frame
• Camera mounting with X, Y and Z quick adjustment and position feedback

• Quick adjusting shipper guides
• Foot pedal acknowledgment

• Zebra Printer ZT411 with stainless steel printer stand

• Operations and Maintenance Manual (Safety, installation, machine and operational description, screens, user access level, service and troubleshooting)
• Electrical Documents (BOM, schematics and electrical drawings, electrical spare part list, programs, electronic data sheets)
• Mechanical System Manual (BOM, pneumatic and mechanical assembly drawings, mechanical spare part list, set-up and adjustment, and preventive maintenance)
• Serialization Documents (Classes, products, control variables, IP address, stations configuration, VIK configuration, printer driver configuration and PLC tag configuration)

• Only one SPT and NSPT Product Class will be configured.
• One Product per Class.
• Case Label Template needs to be provided by Customer in .ZPL format.
• Field Engineering services to support Qualifications activities, at Customer Site, are out of scope.
• All Guardian configuration will be performed manually. Any ERP system is out of scope.
• During the review and approval process of the documentation, only two rounds are considered. Once the second revision is completed and documents are ready for approval, if additional changes are received, these changes will be handled in a Change Order.
• Weekends, Holidays, and Overtime Hours are not considered in this proposal.