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U-Track FCG2-L -C
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U-Track FCG2-L -C

Store/U-Track
SKU FCG2-L-C
$130 772.00
Systech Hardware
Structural
Conveyors
Documentation
Controls
Printers Laser
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U-Track FCG2-L -C
Store/U-Track
Product Details
Machine Interphase: Systech Native HMI for Machine Control
Control: CompacLogix
Printer: Domino 320i
Highlights: Portability, Ergonomy and Safety
Systech Unisolve: Serialization Ready
Documentation: Serialization and Validation Packages Available
General Description

The U-Track FCG2 is a print and inspect contained module specially designed primary package serialization the process required by small to large production lot sizes. This unit provides an ultimate solution since is small and portable equipment for the packaging operations that intend to serialize products in more than one packaging line.

This off-the-shelf machine provides everything required for the utmost control and safety on the serialization process, even the most demanding operation will find all its requirements met by the FCG2.

The U-TRACK FCG2 offers a viable option for the entire pharmaceutical industry, including the CMOs. Ultimate Solutions and Systech have defined, integrated, and tested this unit to provide fast delivery, reduce deployment risks and control in-project engineering costs. This solution has an integrated user interface that allows the user to navigate the Systech and machine controls alarms from the same environment.

The U-TRACK FCG2 is backed by Systech and Ultimate Solutions services and support teams for expert deployment and ongoing support.

Applications:

  • One side printing and inspect. Additional sides are considered custom (consult factory)

Products:

  • Any stable or unstable primary package with enough printing area
Machine Highlights Portable compact design
Enclosed and secured serialization process
Audible and visible alarms
Interface access levels
Serialization ready
Ergonomically designed
Multi-size folded carton
Overall Machine Footprint Length (A): 2133.60 mm - 84"
Depth (B): 1003.30 mm - 39 1/2"
Height (C): 2292.35 mm - 90 1/4"
Conveyor Height: 914.40 mm - 36"
Machine Flow Direction Left to right
Material Primary
(Dispensing Cartons)

Carton Dimensions: L(dimension parallel to movement)-W-H
• Minimum: 50.8 mm x 25.4 mm x 12.7 mm [2" x 1" x 1/2"]
• Maximum: 203.2 mm x 203.2 mm x 152.4 mm [8" x 8" x 6" ]
Output Up to 200 CPM Automated Feeding
Up to 20 CPM Manual Feeding (maximum speed dictated by the operator)
Utility Requirements Voltage: 1 phase 120 VAC ±10% - 60Hz
Amps: 40 amps
Air: 75 PSI on 3/8” ID tube – 1 cfm
Noise: <75 DB (not including air blow off noise)
Structural System Stainless steel frame 2" X 2", stainless steel, and anodized aluminum construction
Machine Guarding Enclosed operation
Feeding System Synchronized dual side belt
Conveyor System
Side belt machine conveyor with the belt speeds up to 100ft/min
Product Guides Side guides with quick adjustment and position feedback
Printing Systems
Domino 320i Laser
• SIDE B
• Encoder
• Mounting Adjustments
Inspection Specifications
• Data Matrix Minimum Module Size: 0.25 x 0.25 mm
• Data Matrix Symbol Size: 16x16 to 26x26
• 1D Barcode Thin-Bar Width (min): 0.167 mm
• Text Character Height: 1.30 mm
Inspection Brackets
Camera mounting with Y and Z quick adjustment and position feedback
Printer Brackets
Printer mounting with Y and Z quick adjustment and position feedback
Reject Systems Lockable reject station
Air blow-off carton ejection
Manual regulation for blow off eject pressure adjustment
Electrical Panel Stainless steel panel with main power disconnect
Fail-Safe All electrical components fail-safe hardwire and programmed
Power Failure Condition In the event of a power failure, the operator must remove all the cartons inside the machine. Once the machine is cleared, the system can be re-started following the normal procedure.
Operation with disabled Vision Inspection System Operation of the machine with a disabled Vision Inspection System can only be initiated by personnel with Administrator level, which will disable the Vision Inspection System from the Systech HMI. When this is done, the entire machine control is transferred to the machine’s HMI. The start of a new lot is done from the machine HMI. Once the cartons leave the printing station, they continue their travel directly to the Good Product area unless an alternate alarm occurs.
Operation with disabled Printer Operation of the machine with a disabled printer can only be initiated by personnel with Supervisor or above level, which will disable the printer from the machine HMI. The machine can be run using pre-printed cartons. In this condition, the Printer Trigger Sensor is disabled and the cartons continue their travel to the Systech Vision Inspection Station where they are inspected following the normal system sequence.
E-Stop Condition In the event the machine is stopped using the E-Stop button, the system’s safety circuit release all source of energy of the machine and brings them to a safe condition. In this situation, the cartons correct alignment on the conveyor is compromised. Once the E-Stop is deactivated, alarms, and products cleared, the machine can be re-started.
Critical and Non Critical Alarms The U-Track alarms will be programmed in the U-Track PLC and will be managed from the HMI. Alarms will indicate any abnormal condition and guarantee an operator action
Documentation
  • Operations and Maintenance Manual (Safety, installation, machine, and operational description, screens, user access level, IO's, alarms, service, and troubleshooting)
  • Electrical Documents (BOM, schematics and electrical drawings, electrical spare part list, programs, electronic data sheets)
  • Mechanical System Manual (BOM, pneumatic and mechanical assembly drawings, mechanical spare part list, guards, set-up and adjustment, and preventive maintenance)
  • Serialization Documents (Classes, products, control variables, IP address, stations configuration, VIK configuration, printer driver configuration, and PLC tag configuration)
Language English
FAT and SAT 1. Automation and FE Systech Services for five (5) Days during FAT
2. Automation Services for ten (10) Days during SAT.
3. FE Systech Services for fifteen (15) Days during SAT.
This will be billed on a Times and Material basis.
Video Link U-Track FCG2-L Video
Warranty I Year (Refer to Ultimate Solutions and Amgen Master Service Level Agreement)
Assumptions
  • Only one SPT and NSPT Product Class will be configured.
  • One Product per Class.
  • Case Label Template needs to be provided by Customer in .ZPL format.
  • Field Engineering services to support Qualifications activities, at Customer Site, are out of scope.
  • All Guardian configuration will be performed manually. Any ERP system is out of scope.
  • During the review and approval process of the documentation, only two rounds are considered. Once the second revision is completed and documents are ready for approval, if additional changes are received, these changes will be handled in a Change Order.
  • Weekends, Holidays, and Overtime Hours are not considered in this proposal.
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