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U-Track FCG2-TIJ
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U-Track FCG2-TIJ

Store/U-Track
SKU FCG2-TIJ
$111 064.00
Systech Hardware
Structural
Conveyors
Documentation
Controls
Printers TIJ
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U-Track FCG2-TIJ
Store/U-Track
Product Details
Machine Interphase: Systech Native HMI for Machine Control
Control: CompacLogix
Printer: M600 OEM Thermal InkJet or Domino Ink Jet Printer 420i
Highlights: Portability, Ergonomy and Safety
Systech Unisolve: Serialization Ready
Documentation: Serialization and Validation Packages Available
General Description

The U-Track FCG2 is a print and inspect contained module specially designed primary package serialization process required by small to large production lot sizes. This unit provides an ultimate solution since is small and portable equipment for the packaging operations that intends to serialize products in more than one packaging line.

This off-the-shelf machine provides everything required for the utmost control and safety on the serialization process, even the most demanding operation will find all its requirements met by the FCG2.

The UTRACK FCG2 offers a viable option for the entire pharmaceutical industry, including the CMOs. Ultimate Solutions and Systech have defined, integrated, and tested this unit to provide fast delivery, reduce deployment risks and control in-project engineering costs. This solution has an integrated user interface that allows the user to navigate the Systech and machine controls alarms from the same environment.

The UTRACK FCG2 is backed by Systech and Ultimate Solutions services and support teams for expert deployment and ongoing support.

Applications:

  • One side (either side: operator or opposite) printing and inspection
  • Top side printing and inspection

Products:

  • Any stable primary package with enough printing area (vacuum belt option for unstable products)


Machine Highlights Portable compact design
Enclosed and secured serialization process
Audible and visible alarms
Interface access levels
Serialization ready
Ergonomically designed
Multi size folded carton
Overall Machine Footprint Length (A): 1530.35 mm - 63 /14"
Depth (B): 1289.05 mm - 50 3/4"
Height (C): 2022.47 mm - 79 5/8"
Conveyor Height: 914.40 mm - 36"
Monitor Height: 1533.53 mm - 60 3/8"
Machine Flow Direction Left to right or Right to Left
Material Primary
(Dispensing Cartons)

Carton Dimensions: L(dimension parallel to movement)-W-H
• Minimum: 50.8 mm x 25.4 mm x 12.7 mm [2" x 1" x 1/2"]
• Maximum: 203.2 mm x 203.2 mm x 152.4 mm [8" x 8" x 6" ]
Output Up to 300 cpm automated feeding


Manual Feeding (maximum speed dictated by operator)
Utility Requirements Voltage: 3 phase 208 VAC ±10% - 60Hz
Amps: 30 amps
Air: 75 PSI on 3/8” ID tube – 1 cfm
Noise: <75 DB (not including air blow off noise)
Safety Upak Part Number (UPN):FC-G2-01A ISO 13849-1:2006 Category 3 safety compliant
Structural System UPN FC-G2-02A Stainless steel frame 2" X 2", stainless steel and anodized aluminum construction
Feeding System UPN-FC-G2-05B Synchronized dual side belt
Conveyor System Flat belt conveyor with belt speed up to 100 ft/min. Anodized aluminum construction and urethane white endless belt
Product Guides UPN-FC-G2-06C Side guides with quick adjustment and position feedback
Printing Stations
UPN-FC-G2-08D Wolke M600 OEM Advance Controller or
UPN-FC-G2-08A Domino Ink Jet Printer 420
Side B print area
Single Blue Print Head
Encoder
Inspection Specifications
Data matrix minimum module size: 0.25 x 0.25 mm
Data matrix symbol size: 16x16 to 26x26
1D barcode thin-bar width (min): 0.167 mm
Text character height: 1.30 mm
Camera Brackets Camera mounting with Y and Z quick adjustment and position feedback
Printer Brackets Printer mounting with Y and Z quick adjustment and position feedback
Reject Systems Lockable reject station
Air blow off carton ejection
Manual regulation for blow off eject pressure adjustment
Electrical Panel Stainless steel panel with main power disconnect
HMI SS HMI enclosure with service ports
Avantech computer 15" monitor
USB and ethernet ports
PLC Allen Bradley CompactLogix High-speed counter modules
Combination of digital and analog counter integrated
Controller tasks
Built-in communications ports
Ethernet/ IP node
Access to DeviceNet network
Embedded I/O modules
Network Stratix 2000 switch, unmanaged, 8 copper ports
VFD PowerFlex 525 AC drive, with embedded etherNet/IP and safety
Control Panel Push Buttons Start – To start the system
Stop – To stop the system
Reset/Acknowledge- To reset/remove an alarm or fail condition on the control panel and to acknowledge an alarm.
Safety Reset - To reset safety circuit after an E-stop event and to reset safety circuit after a guard door open.
Emergency Stop - One (1) illuminated red, twist-‘n’-release emergency stop pushbutton and to shut off power to the U-Track system.
Sensors Photo switch Photoelectric Sensors (trigger, tracking, reject verify, reject station and bin full)
Pressure switch sensors (compress air low)
Fail Safe All electrical components fail safe hardwire and programmed
Power Failure Condition In the event of a power failure, the operator must remove all the cartons inside the machine. Once the machine is cleared, the system can be re-started following the normal procedure.
Operation with disabled Vision Inspection System Operation of the machine with a disabled Vision Inspection System can only be initiated by personnel with Administrator level, which will disable the Vision Inspection System from the Systech HMI. When this is done, the entire machine control is transferred to the machine’s HMI. Start of a new lot is done from the machine HMI. Once the cartons leave the printing station, they continue their travel directly to the Good Product area unless an alternate alarm occurs.
Operation with disabled Printer Operation of the machine with a disabled printer can only be initiated by personnel with Supervisor or above level, which will disable the printer from the machine HMI. The machine can be run using pre-printed cartons. In this condition, the Printer Trigger Sensor is disabled and the cartons continue their travel to the Systech Vision Inspection Station where they are inspected following the normal system sequence.
E-Stop Condition In the event the machine is stopped using the E-Stop button, the system’s safety circuit release all source of energy of the machine and brings them to a safe condition. In this situation, the cartons correct alignment on the conveyor is compromised. Once the E-Stop is deactivated, alarms and products cleared, the machine can be re-started.
Critical and Non Critical Alarms The U-Track alarms will be programmed in the U-Track PLC and will be managed from the HMI. Alarms will indicate any abnormal condition and guarantee an operator action
Documentation
  • Operations and Maintenance Manual (Safety, installation, machine and operational description, screens, user access level, IO's, alarms, service and troubleshooting)
  • Electrical Documents (BOM, schematics and electrical drawings, electrical spare part list, programs, electronic data sheets)
  • Mechanical System Manual (BOM, pneumatic and mechanical assembly drawings, mechanical spare part list, guards, set-up and adjustment, and preventive maintenance)
  • Serialization Documents (Classes, products, control variables, IP address, stations configuration, VIK configuration, printer driver configuration and PLC tag configuration)
(Internal QC Check)
This document will include basic machine function testing that will includes IO’s, wiring check, alarm testing and a 5 min run for the class and product selected by the client. Documentation will be executed following GAMP 5 compliance.
Language English
Media Hard copy binder with a disk containing the electronic manual
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